COURSE PACKAGE FOR TRAINING PROVIDERS

Are you a training provider looking to grow your technical training course offerings quickly, professionally and with proven industry impact? 

If so, we offer for purchase this course package, which forms part of our extensive range of course packages, which include all the course materials required to enable training providers, further & higher educational institutions and employers, deliver industry-leading technical training courses. 

Our training programme has been developed by Chartered Engineers with professional accreditation in Metallurgy & Metallurgical Engineering, Materials Science & Engineering and Welding Technology and with decades of industry experience.

1. Course Presentation: (in Microsoft PowerPoint format.) The presentation also provides the basis for producing a Training Handbook for the course.

2. Covers & Contents: For use when producing a Training Handbook.

3. Course Assessments & Model Answers. Including a marking scheme.

All course materials are written in English and are supplied in ‘Microsoft PowerPoint', 'Microsoft Word' or ‘Adobe Acrobat pdf' format. 

All course materials would be supplied without any branding and are editable to enable you to apply your own company name / logos / branding.

Total estimated time to deliver the training 70 hours.

More information on the course is given below under the heading  'Course Overview.' 

For a quotation to purchase the course package, please Contact Us.

SELF STUDY COURSE FOR CANDIDATES

Learn when it suits you — flexible learning for job‑ready Metallurgy & Metallurgical Engineering knowledge & skills!

For candidates, we also offer the course for completion by self study. With our flexible, self study courses, candidates can start and progress through the training at anytime, anywhere & at their own pace. Total estimated Self Study time required to complete the course is 70 Hours. All course materials would be posted & e-mailed to the candidate. Candidates also receive a comprehensive, full-colour Training Handbook that serves as both a course guide and a valuable reference tool after completion of the course. Candidates also have the support of our Course Tutor as they progress through the course.

Course Fees: £1750 per person inclusive of a full-colour Training Handbook & all Assessment & Certification fees.

To make a booking, please follow the link to download & complete a booking form. 

COURSE OVERVIEW

This is a comprehensive & fast-track Metallurgy & Metallurgical Engineering training course which is unrivalled in the market & which is suitable for candidates at all levels, including those new to Metallurgy, as no specific qualification entry requirements are required. 

It would also benefit candidates in the following roles looking to increase their knowledge & skills: Corrosion Engineer; Materials Engineer; Mechanical Engineer; Metallurgist; Quality Engineer; NDT Technician; Welding Inspector; Asset Integrity / Reliability Engineer; Plant / Operations Engineer; Sales Manager; Maintenance Supervisor / Planner; Piping / Pressure Vessel Designer; Welding Engineer / Fabricator; Procurement / Specification Engineer; Environmental, Health & Safety (EHS) Manager; Marine / Offshore Engineer; R&D Scientist; Laboratory Technician. 

The course is focussed on providing practical, work-place ready skills that employers and industry require, but that many academic programmes do not provide.

The course provides candidates with comprehensive knowledge, skills & understanding on the structure, properties, applications, manufacture, inspection & testing of ferrous & non-ferrous metals.

The course is divided into 7 MODULES as follows:

1.  Physical Metallurgy & Crystalline Structure of Metals & Alloys

2.  Mechanical Properties & their Measurement

3.  Inspection: Non-Destructive Testing (NDT) Techniques

4.  Steelmaking & Steel Manufacturing Processes

5.  Metallurgy of Ferrous Metals (Steel; Stainless Steel; Cast Iron.) 

6.  Metallurgy of Non-Ferrous Metals-Ni & its alloys; Al & its alloys; Ti & its alloys; Mg alloys; Zr alloys; Co alloys; Cu & its alloys; Refractory Metals (Niobium, Molybdenum, Tantalum, Tungsten, Rhenium); High Entropy Alloys HEAs

7.  Metal Joining: Welding Processes

A complete list of topics covered on the course is shown further down the page under the heading: 'COURSE CONTENT.'

Industry Sectors 

The knowledge & skills gained on the course are valuable across a wide range of metals industry sectors, including:

🔺 OIL & GAS 

🔺 AEROSPACE

🔺 AUTOMOTIVE

🔺CHEMICAL

🔺POWER GENERATION INCLUDING NUCLEAR

🔺HEAVY ENGINEERING

🔺CONSTRUCTION

🔺FOOD & DRINK

🔺DEFENCE

BENEFITS OF OUR COURSES

1. Industry-Relevant: Developed by academic & industry experts ensures that the content is both academically rigorous and practically relevant. 

2. Accredited Certifications: Our courses have accreditation from highly experienced, professionally accredited Chartered Engineers (CEng), Materials Engineers, Metallurgists (MIMMM) & Welding Technologists (MWeldI), with decades of industry experience. The value of our certifications to industry has also been recognised by top organisations & professional bodies. 

3. Proven Success: Our training has empowered professionals from leading organisations & professional bodies including Arcelor Mittal, Bourne Steel, J & D Pierce Contracts Ltd, UKRI - Science & Technologies Facilities Council, TAQA Bratani, Moog Aircraft Group, Millar Callaghan Engineering Services Ltd, Murphy Group, Murphy Group, Professional Lifting Services Ltd, Mueller Europe, WQiC, Harold Newsome Ltd, William Haley Engineering Ltd, RWE Generation UK PLC, TEi Ltd, The Institute of Cast Metal Engineers (ICME), Sulzer and The Manufacturing Technology Centre (MTC.)

4. Comprehensive Curriculum: This is a comprehensive course. A complete list of topics covered on the course is shown further down the page under the heading: 'COURSE CONTENT.'

5. Excellent Feedback: The course has received excellent feedback from candidates who have completed it, highlighting its effectiveness in developing knowledge, skills, and understanding. For some of their comments, see below under the HEADING: 'CANDIDATE FEEDBACK ON OUR TRAINING.'

6. No Prior Knowledge Required: The course is suitable for candidates at all levels, including those new to metallurgy, as no specific qualification entry requirements are required. 

7. Career Advancement: The training is designed to enhance candidates' career prospects by increasing their technical knowledge, skills, and understanding.

COURSE CONTENT

PHYSICAL METALLURGY & CRYSTALLINE STRUCTURE OF METALS & ALLOYS

• ATOMS & METALLIC BONDS

• CRYSTAL LATTICES 

• CRYSTAL SYSTEMS, BRAVAIS LATTICES & PEARSON SYMBOL

• CRYSTALS & GRAINS

• GRAIN SIZE & EFFECT ON MECHANICAL PROPERTIES

• MEASURING GRAIN SIZE

• MALLEABILITY

• SLIP & TWINNING

• SLIP & DISLOCATIONS

• MILLER INDICES

• METAL CREEP

• WROUGHT PRODUCTS

• HOT WORKING & DYNAMIC RECRYSTALLISATION

• COLD WORKING & WORK HARDENING

• ANNEALING, ANNEALING TWINS & STACKING FAULTS

• CRYSTALLOGRAPHIC TEXTURE

• EFFECT OF ALLOYING: 

  • SOLID SOLUTIONS 

  • INTERMEDIATE PHASES:

    • INTERMETALLIC COMPOUNDS 

    • METALLIC COMPOUNDS 

    • ORDERED SOLID SOLUTIONS 

  • SOLUTE PHASE

• METAL STRENGTHENING MECHANISMS

• BINARY & TERNARY PHASE DIAGRAMS 

• PHASE TRANSFORMATIONS

• IRON CARBON PHASE DIAGRAM

• METASTABLE PHASES & MARTENSITE TRANSFORMATION IN STEEL

• PRECIPITATION HARDENING

• TIME TEMPERATURE TRANSFORMATION (TTT) DIAGRAMS

• CONTINUOUS COOLING TRANSFORMATION DIAGRAMS

• METALLOGRAPHY - MACROSTRUCTURAL & MICROSTRUCTURAL EXAMINATION OF METALS

• OPTICAL MICROSCOPY

• NON - METALLIC INCLUSIONS

• ELECTRON MICROSCOPY

HEAT TREATMENTS

• ANNEALING 

• QUENCHING

• TEMPERING

• NORMALISING

• AUSTEMPERING 

• MARTEMPERING

• PRECIPITATION HARDENING

• SOLUTION TREATMENT

• PATENTING

• STRESS RELIEVING

MECHANICAL PROPERTIES & THEIR MEASUREMENT

• TENSILE TESTING 

• CHARPY IMPACT TESTING 

• DROP WEIGHT (PELLINI) TESTING

• DROP WEIGHT TEAR TESTING

• HARDNESS TESTING

• CREEP & STRESS RUPTURE TESTING 

• FRACTURE MECHANICS TESTING

• FATIGUE TESTING

• PROOF TESTING

• METALS CERTIFICATION & EN 10204

INSPECTION OF METALS: NON DESTRUCTIVE TESTING (NDT) TECHNIQUES

• ULTRASONIC TESTING (UT)

• MAGNETIC PARTICLE TESTING (MT)

• DYE PENETRANT TESTING (PT)

• EDDY CURRENT TESTING (ET)

• RADIOGRAPHIC TESTING  (RT) 

STEELMAKING & STEEL MANUFACTURING PROCESSES

• PRIMARY STEELMAKING FROM IRON ORE: BLAST FURNACE (BF) & BASIC OXYGEN STEELMAKING (BOS) PROCESSES

• PRIMARY STEELMAKING USING SCRAP & DRI: ELECTRIC ARC FURNACE (EAF) PROCESS

• COMPARISON OF 'RESIDUALS' BETWEEN BF/BOS & EAF PROCESSES

• DEVELOPMENTS IN LOW CARBON EMISSIONS STEELMAKING USING HYDROGEN AS A REDUCING AGENT: 'GREEN' STEELMAKING

• SECONDARY STEELMAKING; DEXOXIDATION; TEMPERATURE CONTROL; INCLUSION REMOVAL; REMOVAL OF DISSOLVED GASES-VACUUM TREATMENT; SULPHUR REMOVAL; CARBON REMOVAL-VACUUM CARBON DEOXIDATION-VCD.

• STAINLESS STEELMAKING (AOD & VOD PROCESSES)

• VACUUM INDUCTION MELTING 

• CONTINOUS CASTING

• HOT ROLLED PRODUCTS: SECTIONS; PLATES; BARS; RAIL; WIRE ROD 

• QUENCHING & SELF TEMPERING (QST) PROCESS

• PIPE MANUFACTURE

• SEAMLESS & WELDED PRECISION TUBE MANUFACTURE

• INGOT CASTING

• SOLIDIFICATION STRUCTURES: DENDRITES; COLUMNAR GRAINS; EQUIAXED GRAINS

• SEGREGATION; SULPHUR PRINTING 

• HYDROGEN EMBRITTLEMENT

• HIGH INTEGRITY REMELTING PROCESSES (ESR & VAR) 

• FATIGUE FAILURE & CORROSION FATIGUE

• OPEN DIE & CLOSED DIE FORGING

• RING ROLLING

• COLD ROLLING

• WIRE DRAWING

• BRIGHT BAR

• SHEET METAL FORMING

• SAND CASTING

• INVESTMENT CASTING 

• CENTRIFUGAL CASTING

• MACHINING

• POWDER METALLURGY

• ADDITIVE MANUFACTURING

• HARDFACING & CORROSION PROTECTION

METALLURGY OF STEEL

• ROLES OF ALLOYING ELEMENTS

• HARDENABILITY: JOMINY TESTING & DI CALCULATION

• QUENCHING & TEMPERING

• TEMPER EMBRITTLEMENT

• WELDABILITY: CARBON EQUIVALENT VALUE 

• CLASSIFICATIONS AND DESIGNATIONS OF STEELS:

  • PLAIN CARBON STEELS

  • CARBON MANGANESE & MICROALLOYED (HSLA) STEEL INCLUDING ADVANCED HIGH STRENGTH STEELS - TRIP STEELS

  • STRUCTURAL STEELS & BS EN 10025

  • REINFORCING STEELS & BS 4449

  • LOW ALLOY & ALLOY STEELS:

    • CRYOGENIC STEELS

    • HIGH TEMPERATURE, CREEP RESISTANT STEELS

    • STEELS FOR SOUR SERVICE

    • ADVANCED HIGH STRENGTH STEELS-DUAL PHASE STEELS

    • TOOL STEELS & POWDER METALLURGY

    • MANGANESE STEEL:

      • Hadfields Mn Steel

      • Advanced High Strength Steels-TWIP Steel

  • MARAGING STEEL

• SURFACE HARDENING (CARBURISING, NITRIDING, FLAME HARDENING, INDUCTION HARDENING; WELD OVERLAYS)

METALLURGY OF CAST IRON

• HISTORY OF CAST IRON

• CAST IRON BRIDGES

• CHARACTERISTICS OF CAST IRON

• INOCULATION TO PROMOTE GRAPHITE SOLIDIFICATION

• CARBON EQUIVALENT

• THERMAL ANALYSIS

• EUTECTIC TRANSFORMATION

• BLAST FURNACE IRONMAKING

• TYPES OF MELTING UNITS

• CENTRIFUGAL CASTING

• EFFECT OF ALLOYING ELEMENTS

• TYPES OF CAST IRON:

  • GREY IRON 

  • AUSTENITIC GREY IRON 'NI-RESIST'

  • WHITE IRON

  • ALLOYED WHITE IRON:

    • 'NI-HARD'

    • HIGH CHROMIUM IRON

  • DUCTILE IRON:

    • HEAT TREATMENTS

    • AUSTENITIC DUCTILE IRON 'NI-RESIST'

    • Si-Mo IRON

    • AUSTEMPERED DUCTILE IRON (ADI)

  • COMPACTED GRAPHITE IRON

  • MALLEABLE IRON      

METALLURGY OF STAINLESS STEEL

• COMPOSITION OF STAINLESS STEEL

• FERRITIC; MARTENSITIC; AUSTENITIC; DUPLEX; PRECIPITATION HARDENING GRADES

• TYPES OF CORROSION: CREVICE CORROSION; PITTING CORROSION; STRESS CORROSION CRACKING; GALVANIC CORROSION; EROSION-CORROSION

• HIGH TEMPERATURE OXIDATION

• CORROSION TESTING

METALLURGY OF NON-FERROUS METALS

• NICKEL ALLOYS (CORROSION RESISTANT ALLOYS & HEAT RESISTANT ALLOYS 'SUPERALLOYS')

• ALUMINIUM & ITS ALLOYS (1xxx; 2xxx; 3xxx; 4xxx; 5xxx; 6xxx; 7xxx & 8xxx SERIES WROUGHT ALLOYS & ALUMINIUM CASTING ALLOYS) 

• TITANIUM & ITS ALLOYS (ALPHA ALLOYS; ALPHA-BETA ALLOYS; BETA ALLOYS; TITANIUM ALUMINIDES)

• COPPER & ITS ALLOYS (BRASSES; BRONZES; ALUMINIUM BRONZES; COPPER-BERYLLIUM ALLOYS; PHOSPHOR BRONZES; COPPER-NICKEL ALLOYS)

• MAGNESIUM ALLOYS (WROUGHT ALLOYS & CAST ALLOYS)

• ZIRCONIUM ALLOYS (COMMERCIAL GRADES & NUCLEAR REACTOR GRADES)

• COBALT ALLOYS (SUPERALLOYS; ENGINEERING GRADES; MEDICAL PROSTHETICS; STELLITES; POWDER METALLURGY)

• REFRACTORY METALS (NIOBIUM (Nb); MOLYBDENUM (Mo); TANTALUM (Ta); TUNGSTEN (W) and RHENIUM (Re) 

• HIGH ENTROPY ALLOYS (HEAs)

METAL JOINING: WELDING

• SOLID STATE WELDING

• FUSION WELDING

• ARC WELDING PROCESSES: MMA; MIG & MAG; TIG; FCAW; SAW

• FRICTION STIR WELDING

Candidate Feedback on OUR TRAINING

We have received some EXCELLENT FEEDBACK from the candidates who have completed the course:

'I`d like to say a big thank you for putting together a course that not only has excellent reference books to work from, but also enabled me to study when I had time. I`m sure the books will be put to good use in the future.'

'The course was in depth to gain knowledge & understanding for a novice in Metallurgy.'

'Easy to follow and in instances where greater clarity was needed it was given. Was very interesting to see how the various elements can affect steel qualities i.e, strength & hardness etc.'

'Highly recommend! This is an intensive, interactive course. Phillip has tailored it well and delivers it with enthusiasm.'

'Relaxed atmosphere. Phil very easy to get on with & looked up answers to questions I had.'

'Really enjoyed it. Will refer to the notes to keep informed. Would recommend the course. Thank you.'

'It was a great course thank you very much.'

'Great course-learned a lot.'

'Very happy, a great result with a huge increase in materials knowledge.'

'Course was thoroughly enjoyed! Very interesting and well presented.'

'I’d like to say thank you, knowledge gained & gaps filled in with existing knowledge will be extremely helpful for me going forward, course was easy to keep up with and very interesting – thoroughly enjoyed.'

'I found the course broken down very well to make it easy to understand.'