STAINLESS STEEL - PRODUCTION,METALLURGY & QUALITY CONTROL - CPD TRAINING COURSE

Step Into Excellence: The Metallurgy of Stainless Steel

Stainless steel isn’t just a material—it’s a marvel of modern engineering, combining strength, beauty and versatility. By studying its metallurgy, you’ll unlock the secrets behind this iconic alloy and open doors to a world of exciting opportunities. Here’s why this path is worth exploring:

• The Gold Standard of Durability: Stainless steel is prized for its corrosion resistance, strength and aesthetic appeal. Mastering its metallurgy equips you to refine and innovate materials that meet the highest standards of quality.

• Indispensable Across Industries: From healthcare and aerospace to construction and kitchenware, stainless steel is vital. Your expertise in its metallurgy will make you a key player in sectors that rely on precision and excellence.

• Drive Innovation and Sustainability: Stainless steel is 100% recyclable, aligning with global efforts toward greener practices. You’ll contribute to developing sustainable alloys and more efficient production methods.

• Cutting-Edge Applications: Whether it’s biomedical implants, high-performance automotive parts, or cutting-edge architecture, stainless steel metallurgy places you at the forefront of transformative technologies.

• Join a Thriving Global Market: As the demand for stainless steel continues to grow worldwide, metallurgists specialising in this material are highly sought after, ensuring a future filled with opportunities.

• Blend Science and Creativity: The study of stainless steel metallurgy combines chemistry, physics and engineering, giving you the tools to solve real-world problems and develop innovative solutions.

• Create a Lasting Legacy: From iconic skyscrapers to lifesaving medical devices, stainless steel shapes the world we live in. By studying its metallurgy, you’ll be part of a field that makes a tangible and lasting impact.

Choosing stainless steel metallurgy means building a career on strength, innovation, and sustainability. Are you ready to forge your future with one of the most remarkable materials ever created? Let’s get started!

COURSE OVERVIEW

This is a comprehensive course which is unrivalled in the market & which is aimed at providing candidates with knowledge, skills & understanding on the structure, properties, manufacture, applications, inspection & testing of stainless steel applicable a wide range of industry sectors including:

🔺 AEROSPACE

🔺 AUTOMOTIVE

🔺 OIL & GAS

🔺CHEMICAL

🔺POWER GENERATION INCLUDING NUCLEAR

🔺FOOD & DRINK

🔺CONSTRUCTION

WHO SHOULD COMPLETE THE COURSE? 

The course is ideal for:

🔹Engineers, metallurgists, quality professionals, sales professionals, purchasing professionals, manufacturing personnel, technicians, inspectors & anyone else in the metals, welding & engineering industries looking to increase their knowledge, skills & understanding on the structure, properties, applications, manufacture, inspection and testing of stainless steel.

🔹 Trainees & apprentices who are looking to increase  their knowledge & skills towards undertaking a role as a Metallurgist.

WHY CHOOSE OUR CPD TRAINING?

Our training offers an excellent choice for the following reasons:

1. Distance Learning: The course is offered as a distance learning, self-study CPD training course, making it accessible to candidates regardless of their location.

2. Flexible Learning: Candidates can start and progress through the training at anytime, anywhere & at their own pace. No need to wait for course dates for classroom-based or online training courses and no need to pay travelling expenses & to spend time away paying for hotels & other living expenses.

3. On-Site Training. We also offer on-site training at your premises for this course. Please Contact Us for a quotation.

4. No Prior Knowledge Required: The course is suitable for candidates at all levels, including those new to Metallurgy, as no specific qualification entry requirements are needed.

5. Comprehensive Curriculum: This is a comprehensive course. A complete list of topics covered on the course is shown further down the page under the heading: 'COURSE CONTENT.'

6. Industry-Relevant: Developed by professionally qualified metallurgists and industry experts, the course ensures that the content is both academically rigorous and practically relevant. The prominent academic & professional profile of our Course Tutor is shown below under the heading 'Course Tutor: Philip Bralsford CEng MIMMM MWeldI MMet MBA.'

7. Excellent Feedback: Our courses have received excellent feedback from candidates who have completed them, highlighting their effectiveness in developing knowledge, skills and understanding. To review their comments, please follow the link.

8. Career Advancement: The training is designed to enhance your career prospects by increasing your technical knowledge, skills, and understanding. 

9. Supportive Environment: Benefit from the support and guidance from professionally qualified & experienced Course Tutors who are industry experts with decades of experience.

10. Full-Colour Training Handbook: Participants receive a comprehensive, full-colour training handbook that serves as both a course guide and a valuable reference tool after completion.

11. Accredited Certifications: Enhance your credentials with certifications recognised by top organisations.

12. Proven Success: Our training has empowered professionals from high-profile organisations including Arcelor Mittal, Bourne Steel, J & D Pierce Contracts Ltd, UKRI - Science & Technologies Facilities Council, TAQA Bratani, Moog Aircraft Group, WQiC, RWE Generation UK PLC, The Institute of Cast Metal Engineers, Sulzer and The Manufacturing Technology Centre (MTC.)

DISTANCE LEARNING SELF STUDY TRAINING COURSE

Our distance learning, self study training course provides a cost-effective & flexible route for candidates to start & progress through the training at anytime, anywhere & at their own pace.

Total estimated self study time required to complete the course is 30 hours. 

The start date  for the training would follow receipt of payment of the course fees. 

All course materials would be posted & e-mailed to the candidate, including a comprehensive, full-colour training handbook which is posted & which serves as an excellent reference document following completion of the training. There are also links to instructional videos to explain some of the concepts presented in the course.

To complete the course, the candidate works through the Training Handbook. During their progression through the course, the candidate also has the option to request a tutorial session with the course tutor of up to 2 hours duration. The aim of the session, which would be arranged online or by phone, would be to review any issues the candidate may have on their understanding of the course material. 

CERTIFICATION

Candidates are assessed on the training by CONTINUOUS ASSESSMENTS and those who achieve the required standard will be awarded a CERTIFICATE OF ACHIEVEMENT & CPD 30 HOURS.

SELF STUDY COURSE BOOKING FORM

Course Fees: £950 per person, inclusive of a comprehensive, full colour Training Handbook & all Assessment & Certification fees.

Please click on the LINK to download and complete the SELF STUDY booking form if you would like to make a booking, or Contact Us if you require any further information. 

COURSE CONTENT

PHYSICAL METALLURGY & CRYSTALLINE STRUCTURE OF METALS & ALLOYS

• ATOMS & METALLIC BONDS

• CRYSTAL LATTICES 

• CRYSTAL SYSTEMS

• CRYSTALS & GRAINS

• GRAIN SIZE & EFFECT ON MECHANICAL PROPERTIES

• MEASURING GRAIN SIZE

• MALLEABILITY

• SLIP & DISLOCATIONS

• MILLER INDICES

• VACANCIES & METAL CREEP

• WROUGHT PRODUCTS

• HOT WORKING 

• COLD WORKING & WORK HARDENING

• ANNEALING, ANNEALING TWINS & STACKING FAULTS

• CRYSTALLOGRAPHIC TEXTURE

• EFFECT OF ALLOYING: SOLID SOLUTIONS; INTERMEDIATE PHASES; INTERMETALLIC COMPOUNDS; METALLIC COMPOUNDS

• STRENGTHENING MECHANISMS

• MARTENSITE TRANSFORMATION

• METALLOGRAPHY & MICROSTRUCTURAL EXAMINATION

• OPTICAL MICROSCOPY

• NON-METALLIC INCLUSIONS

• ELECTRON MICROSCOPY

HEAT TREATMENT

• ANNEALING 

• QUENCHING

• TEMPERING

• PRECIPITATION HARDENING

• SOLUTION TREATMENT

• STRESS RELIEVING

MECHANICAL PROPERTIES & THEIR MEASUREMENT

• TENSILE TESTING 

• CHARPY IMPACT TESTING 

• HARDNESS TESTING

• FATIGUE TESTING

• CREEP & STRESS RUPTURE TESTING 

• PROOF TESTING

• METALS CERTIFICATION TO BS EN 10204

INSPECTION: NON DESTRUCTIVE TESTING (NDT) TECHNIQUES

• ULTRASONIC TESTING (UT)

• MAGNETIC PARTICLE TESTING (MT)

• DYE PENETRANT TESTING (PT)

• EDDY CURRENT TESTING (ET)

• RADIOGRAPHIC TESTING  (RT)  

METALLURGY OF STAINLESS STEEL

• COMPOSITION OF STAINLESS STEELS

• STAINLESS STEEL GRADES TO BS EN 10027

• FERRITIC GRADES

• MARTENSITIC GRADES

• AUSTENITIC GRADES

• DUPLEX GRADES

• PRECIPITATION HARDENING GRADES

• PREDICTING MICROSTRUCTURE-CONSTITUTION DIAGRAMS-

• TYPES OF CORROSION: CREVICE CORROSION; PITTING CORROSION; STRESS CORROSION CRACKING; GALVANIC CORROSION; EROSION-CORROSION; HIGH TEMPERATURE OXIDATION

• CORROSION TESTING

HOW STAINLESS STEEL IS MADE

• ELECTRIC ARC FURNACE STEELMAKING

• AOD & VOD STEELMAKING

• SECONDARY STEELMAKING

• VACUUM INDUCTION MELTING 

• CONTINOUS CASTING

• INGOT CASTING

• SAND CASTING

• INVESTMENT CASTING

• HOT ROLLED PRODUCTS: STRIP, SECTIONS; PLATES; BARS & WIRE ROD 

• PIPE MANUFACTURE

• SEAMLESS & WELDED PRECISION TUBE MANUFACTURE

• OPEN DIE & CLOSED DIE FORGING 

• SOLIDIFICATION STRUCTURES: DENDRITES; COLUMNAR GRAINS; EQUIAXED GRAINS

• MICROSEGREGATION; MACROSEGREGATION & SULPHUR PRINTING

• HYDROGEN EMBRITTLEMENT

• COLD ROLLING

• WIRE DRAWING 

• SHEET METAL FORMING 

• MACHINING

• ADDITIVE MANUFACTURING

Course Tutor: Philip Bralsford CEng MIMMM MWeldI MMet MBA

Philip is a highly accomplished metallurgist & materials engineer, welding & quality management specialist, with decades of experience in the field. With an excellent academic background, including a Master of Metallurgy in Advanced Metallurgy from the University of Sheffield, his career has been marked by significant contributions to leading stainless steel manufacturing & engineering companies including British Steel & Sheffield Forgemasters, where he has played a pivotal role in research, product development, quality control and the implementation of innovative solutions.

Philip's proficiency in metallurgy, materials engineering, welding and quality management, when coupled with his project management skills and leadership abilities, has earned him a reputation as a dedicated and results-driven professional. His commitment to excellence is further evidenced by his certifications and memberships in professional organisations including Chartered Engineer (CEng), The Institute of Materials (MIMMM) & The Welding Institute (MWeldI.)

Philip has also designed and implemented comprehensive training programs for engineers and technicians, focusing on metallurgical techniques, materials engineering, welding, corrosion and quality control procedures. He has also authored detailed training manuals and documentation, ensuring that team members have access to valuable resources and best practices for their work.

Philip provides training for a number of high-profile clients, including: Arcelor Mittal, The Manufacturing Technology Centre (MTC), UKRI-Science & Technology Facilities Council, The Institute of Cast Metals Engineers (ICME), TAQA Bratani, Building Research Establishment (BRE), Moog Aircraft Group, J & D Pierce Contracts Ltd, Bourne Group Ltd, Mueller Europe, TEi Ltd, Ultra Maritime, William Cook Cast Products, WQiC, Voestalpine Bohler Welding & RWE Generation UK PLC.

Philip has received excellent feedback from the clients & candidates who have undertake his training. For some of their comments see below:

'Our Engineers have found the course and its subject material very informative and helpful as two engineers relatively new to welding. They have also found the material very well presented and easy to follow.'

'It's been done in a way that's understandable for people who already have some knowledge and for those who don't, It's learnable and understandable.'

'I think there is very little or almost nothing to improve, as the course is very well designed, built and the Tutor is very experienced.'

'Thank you Philip for your time. I've enjoyed the course a lot and after meeting with you, I've learnt even more about the role of an RWC. Thank you again for your feedback on where we need to be and I will continue to make a great effort to learn more.'

‘I felt the course material was invaluable. I came away with a complete understanding simply because it was written by somebody who clearly understood their subject area. I look forward to studying again with Philip.’

Purchase the Training Handbook

You can also purchase separately the full-colour, Training Handbook for this course.

Please Contact Us if you would like to order a copy.

Purchase the Digital Course Materials

We also offer for purchase the digital course materials that would enable training providers provide their own training in 'Stainless Steel-Production, Metallurgy & Quality Control.'

When purchasing the digital course materials, you would receive all course materials in digital form, including a comprehensive Microsoft 365 POWERPOINT PRESENTATION, as well as all Assessments for the course. 

The PowerPoint presentation also facilitates a TRAINING HANDBOOK for the course to be printed.

All digital files are also editable to enable you to apply your own branding to the course materials. 

Please Contact Us for a quotation if you are interested in purchasing the digital course materials.