COURSE OVERVIEW

This Metallurgy of Stainless Steel training course provides candidates with comprehensive knowledge, skills & understanding on the structure, properties, manufacture, applications, inspection & testing of stainless steel.

The course is suitable for candidates at all levels, including those new to the Metallurgy of stainless steel, as no specific qualification entry requirements are required. 

The course has been developed by academic & industry experts which ensures that the content is both academically rigorous and practically relevant. 

You don’t need a university degree to build a successful career in Metallurgy. You need practical, industry-led training — and that’s exactly what we deliver.

Candidates also receive a comprehensive, full-colour Training Handbook that serves as both a course guide and a valuable reference tool after completion of the course.

COURSE STRUCTURE

The course is structured as follows:

Chapter 1 — Physical Metallurgy & Crystalline Structure of Metals & Alloys

This chapter establishes the scientific foundations needed to understand stainless steel behaviour. It covers the definitions of metals, alloys, and metallurgy, followed by atomic structure, metallic bonding, crystal systems, and allotropic behaviour. The relationship between grain size and mechanical properties, creep mechanisms, and grain boundary sliding is explained, along with ASTM E112 grain‑size specification.

Deformation mechanisms—slip, dislocations, slip systems, Miller indices—are introduced, followed by strengthening mechanisms such as work hardening, cold working, annealing, grain growth and the formation of annealing twins and stacking faults in FCC metals.

The chapter concludes with alloying effects, phases, phase diagrams, non‑equilibrium martensite, and microstructural examination using metallography and electron microscopy.

Chapter 2 — Mechanical Properties & Their Measurement 

This chapter explains how stainless steel mechanical behaviour is quantified. It covers:

• Tensile testing

• Charpy V‑notch impact testing

• Proof testing

• Hardness testing

• Creep and stress‑rupture testing  

• Certification requirements to BS EN 10204 are included to support traceability and quality assurance.

Chapter 3 — Inspection of Metals: Non‑Destructive Testing (NDT) Techniques

A practical overview of the main NDT methods used to detect surface and internal defects in stainless steel products:

Radiographic Testing (RT)

Ultrasonic Testing (UT)

Magnetic Particle Inspection (MPI/MT)

Dye Penetrant Testing (PT)

Eddy Current Testing (ET)

Chapter 4 — Metallurgy of Stainless Steel 

This chapter explains the characteristics of stainless steel, the fundamentals of corrosion and how alloying and heat treatment influence microstructure. All major stainless steel families are covered:

• Austenitic

• Ferritic

• Martensitic

• Precipitation‑hardening

• Duplex  

Microstructure prediction and phase balance are emphasised to support correct grade selection and fabrication.

Chapter 5 — How Stainless Steel Is Made

A full overview of stainless steel production routes, beginning with Electric Arc Furnace (EAF) melting, followed by refining through AOD and VOD processes. Secondary steelmaking operations—temperature control, alloying, inclusion removal—are explained, along with high‑integrity melting routes such as Vacuum Induction Melting (VIM).

Casting processes include continuous casting, ingot casting, and high‑integrity remelting. Solidification behaviour, microsegregation, macrosegregation, grain shape, and the importance of superheat are covered.

Downstream processes include hot rolling, hot forging, cold working, and casting routes such as sand casting and investment casting.

Modern manufacturing technologies—machining, powder metallurgy, additive manufacturing—are included, along with methods for surface hardening of stainless steel.

INDUSTRY SECTORS

The knowledge & skills gained on the course are valuable across a wide range of stainless steel industry sectors, including:

🔺 AEROSPACE

🔺 AUTOMOTIVE

🔺 OIL & GAS

🔺CHEMICAL

🔺POWER GENERATION INCLUDING NUCLEAR

🔺FOOD & DRINK

🔺CONSTRUCTION

🔺MEDICAL

BENEFITS OF OUR TRAINING

1. Career Advancement: The training is designed to enhance candidates' career prospects by increasing their technical knowledge, skills, and understanding. 

2. No Prior Knowledge Required: The course is suitable for candidates at all levels, including those new to Metallurgy, as no specific qualification entry requirements are needed. The course material is clear & easy to follow with reference to helpful U-Tube videos.

3. Industry-Relevant: Developed by academic & industry experts ensures that the content is both academically rigorous and practically relevant. 

4. Accredited Certifications: Our courses have accreditation from highly experienced, professionally accredited Chartered Engineers (CEng), Materials Engineers, Metallurgists (MIMMM) & Welding Technologists (MWeldI), with decades of industry experience working for leading engineering companies such as British Steel, Sheffield Forgemasters & Corus. 

5. Proven Success: Our training has empowered professionals from leading organisations & professional bodies including Arcelor Mittal, Bourne Steel, J & D Pierce Contracts Ltd, UKRI - Science & Technologies Facilities Council, TAQA Bratani, Moog Aircraft Group, Millar Callaghan Engineering Services Ltd, Murphy Group, Professional Lifting Services Ltd, Mclaren Automotive, Mueller Europe, WQiC, Harold Newsome Ltd, William Haley Engineering Ltd, RWE Generation UK PLC, TEi Ltd, The Institute of Cast Metal Engineers (ICME), Sulzer and The Manufacturing Technology Centre (MTC.)

6. Excellent Feedback: Our courses have received excellent feedback from candidates who have completed them, highlighting their effectiveness in developing knowledge, skills and understanding. To review their comments, please follow the link.

7. Comprehensive Curriculum: This is a comprehensive course.

FLEXIBLE SELF STUDY COURSE FOR CANDIDATES

Start & learn when it suits you — flexible learning for job‑ready stainless steel Metallurgy knowledge & skills!

With our flexible, self study courses, candidates can start and progress through the training at anytime, anywhere & at their own pace. No need to wait for course dates for classroom-based or online training courses and no need to pay travelling expenses & to spend time away paying for hotels & other living expenses. 

Total estimated Self Study time required to complete the course is 30 Hours. 

All course materials would be posted & e-mailed to the candidate. 

Candidates also receive a comprehensive, full-colour Training Handbook that serves as both a course guide and a valuable reference tool after completion of the course. 

Candidates also have the support of our Course Tutor as they progress through the course.

Candidates are assessed on the course by continuous assessment.

Course Fees: £950 per person inclusive of a full-colour Training Handbook & all Assessment & Certification fees.

To make a booking, please follow the link to download & complete a booking form. 

COURSE PACKAGE FOR TRAINING PROVIDERS

Are you a training provider looking to grow your technical training course offerings quickly, professionally and with proven industry impact? 

If so, we offer for purchase this course package, which forms part of our extensive range of course packages, which include all the course materials required to enable training providers, further & higher educational institutions and employers, deliver industry-leading technical training courses. 

Course materials you will receive for this course package: 

1. Course Presentation: (in Microsoft PowerPoint format.) The presentation also provides the basis for producing a Training Handbook for the course.

2. Covers & Contents: For use when producing a Training Handbook.

3. Course Assessments & Model Answers. Including a marking scheme.

All course materials are written in English and are supplied in ‘Microsoft PowerPoint', 'Microsoft Word' or ‘Adobe Acrobat pdf' format. 

All course materials would be supplied without any branding and are editable to enable you to apply your own company name / logos / branding.

Total estimated time to deliver the training is 30 hours.

For a quotation to purchase the course package, please Contact Us.