COURSE OVERVIEW

This Metallurgy of Copper and its Alloys training course provides candidates with comprehensive knowledge, skills & understanding on the structure, properties, extraction, manufacture, applications, inspection & testing of copper & its alloys.

The course is suitable for candidates at all levels, including those new to the Metallurgy of Copper & its Alloys, as no specific qualification entry requirements are needed. 

The course has been developed by academic & industry experts which ensures that the content is both academically rigorous and practically relevant. 

You don’t need a university degree to build a successful career in Metallurgy. You need practical, industry-led training — and that’s exactly what we deliver.

Candidates also receive a comprehensive, full-colour Training Handbook that serves as both a course guide and a valuable reference tool after completion of the course.

COURSE STRUCTURE

The course is divided into 4 MODULES as follows:

Module 1 — Physical Metallurgy & Crystalline Structure of Metals

This module introduces the foundations of metallurgy, including the definitions of metals and alloys, atomic structure, and crystal systems. It explains how malleability, work hardening, hot working, cold working, and annealing influence mechanical properties. The development of crystallographic texture, the effect of alloying, and the interpretation of phases and phase diagrams are covered in detail.

Metallography and electron microscopy are introduced as essential tools for microstructural examination.

Module 2 — Extraction, Metallurgy, Properties & Applications of Copper & Its Alloys

This module covers the full lifecycle of copper production, beginning with the importance of product standards and the key characteristics of copper and its alloys. The extraction and refining sequence—reverbatory furnace, copper converter, anode furnace, electrolytic refining—is explained, along with the production of Oxygen‑Free Copper (OFC/OFHC) and phosphorus‑deoxidised copper.

Electrical performance is highlighted through the IACS conductivity ranking.

The module also introduces brazing as a joining method for copper.

A comprehensive review of copper alloy families follows:

• Brasses (Cu‑Zn)

• Bronzes (Cu‑Sn)

• Phosphor bronzes (Cu‑Sn‑P)

• Silicon bronzes (Cu‑Si)

• Aluminium bronzes (Cu‑Al)

• Beryllium copper

• Copper‑nickel alloys, including Cu‑Ni‑Si, Cu‑Ni‑Al, and Cu‑Ni‑Sn spinodal alloys

Modern manufacturing routes such as powder metallurgy and additive manufacturing are also included.

Module 3 — Mechanical Properties & Their Measurement

This module explains how the mechanical behaviour of copper and its alloys is quantified. It covers:

• Tensile testing (strength, ductility, modulus)

• Hardness testing (Brinell, Vickers, Rockwell)

• Creep and stress‑rupture testing for high‑temperature applications

Module 4 — Inspection: Non‑Destructive Testing (NDT) Techniques

The final module introduces the main NDT methods used for copper products and components:

• Radiographic Testing (RT)

• Ultrasonic Testing (UT)

• Dye Penetrant Testing (PT)

• Eddy Current Testing (ET)

These techniques support quality assurance, defect detection and integrity assessment in both wrought and cast copper alloys.

BENEFITS OF OUR TRAINING

1. Career Advancement: The training is designed to enhance candidates' career prospects by increasing their technical knowledge, skills, and understanding. 

2. No Prior Knowledge Required: The course is suitable for candidates at all levels, including those new to metallurgy, as no specific qualification entry requirements are needed. The course material is clear & easy to follow with reference to helpful U-Tube videos.

3. Industry-Relevant: Developed by academic & industry experts ensures that the content is both academically rigorous and practically relevant. 

4. Accredited Certifications: Our courses have accreditation from highly experienced, professionally accredited Chartered Engineers (CEng), Materials Engineers, Metallurgists (MIMMM) & Welding Technologists (MWeldI), with decades of industry experience. 

5. Proven Success: Our training has empowered professionals from leading organisations & professional bodies including Arcelor Mittal, Bourne Steel, J & D Pierce Contracts Ltd, UKRI - Science & Technologies Facilities Council, TAQA Bratani, Moog Aircraft Group, Millar Callaghan Engineering Services Ltd, Murphy Group, Professional Lifting Services Ltd, Mclaren Automotive, Mueller Europe, WQiC, Harold Newsome Ltd, William Haley Engineering Ltd, RWE Generation UK PLC, TEi Ltd, The Institute of Cast Metal Engineers (ICME), Sulzer and The Manufacturing Technology Centre (MTC.)

6. Excellent Feedback: Our courses have received excellent feedback from candidates who have completed them, highlighting their effectiveness in developing knowledge, skills and understanding. To review their comments, please follow the link.

FLEXIBLE SELF STUDY TRAINING COURSE FOR CANDIDATES

Start & learn when it suits you — flexible learning for job‑ready Copper Metallurgy knowledge & skills!

With our flexible, self study courses, candidates can start and progress through the training at anytime, anywhere & at their own pace. No need to wait for course dates for classroom-based or online training courses and no need to pay travelling expenses & to spend time away paying for hotels & other living expenses. 

Total estimated Self Study time required to complete the course is 25 Hours. 

All course materials would be posted & e-mailed to the candidate. 

Candidates also receive a comprehensive, full-colour Training Handbook that serves as both a course guide and a valuable reference tool after completion of the course. 

Candidates also have the support of a Course Tutor as they progress through the course.

Candidates are assessed on the course by continuous assessment.

Course Fees: £950 per person inclusive of a full-colour Training Handbook & all Assessment & Certification fees.

To make a booking, please follow the link to download & complete a booking form. 

COURSE PACKAGE FOR TRAINING PROVIDERS

Are you a training provider looking to grow your technical training course offerings quickly, professionally and with proven industry impact? 

If so, we offer for purchase this course package, which forms part of our extensive range of course packages, which include all the course materials required to enable training providers, further & higher educational institutions and employers, deliver industry-leading technical training courses. 

Course materials you will receive for this course package: 

1. Course Presentation: (in Microsoft PowerPoint format.) The presentation also provides the basis for producing a Training Handbook for the course.

2. Covers & Contents: For use when producing a Training Handbook.

3. Course Assessments & Model Answers. Including a marking scheme.

All course materials are written in English and are supplied in ‘Microsoft PowerPoint', 'Microsoft Word' or ‘Adobe Acrobat pdf' format. 

All course materials would be supplied without any branding and are editable to enable you to apply your own company name / logos / branding.

Total estimated time to deliver the training 25 hours.

For a quotation to purchase the course package, please Contact Us.