Specialist training in the metallurgy of aluminium casting alloys, covering alloy systems, solidification behaviour, microstructures, casting defects, heat treatment and real‑world industrial applications. Designed for engineers, inspectors and technical managers who need practical, industry‑focused understanding of aluminium castings to support manufacturing, quality control and problem‑solving. 

COURSE OVERVIEW

A professional certificate that proves real industry competence and which is affordable, accessible, flexible & timely.

This unrivalled Metallurgy of Aluminium Casting Alloys training course provides candidates with comprehensive knowledge, skills & understanding on the structure, properties, extraction, manufacture, applications, inspection & testing of cast aluminium alloys.

This is a professional aluminium‑metallurgy qualification which develops competence in casting alloy families, temper systems, corrosion, inspection, testing and mechanical‑property control. Employers value it because it builds the practical metallurgical competence people need in manufacturing, quality, inspection and engineering roles.

Our courses set the standard for technical training in the metals, welding & materials engineering industries. Since 2013 we have trained more than 700 candidates on Metallurgy, Welding, Materials Engineering & Quality Management courses.

Flexible Self Study Learning

The course is completed by self study, which means candidates can start and progress through the training at anytime, anywhere & at their own pace. No need to wait for course dates for classroom-based or online training courses and no need to pay travelling expenses & to spend time away paying for hotels & other living expenses. 

Full-Colour Training Handbook

Candidates also receive a comprehensive, full-colour Training Handbook that serves as both a course guide and a valuable reference tool after completion of the course.

No Prior Knowledge Required 

The course is suitable for candidates at all levels, including those new to Metallurgy, as no specific qualification entry requirements are required. 

Tutor Support

Candidates also have the support of a Course Tutor as they progress through the course.

COURSE STRUCTURE

The course is structured as follows:

Module 1 — Physical Metallurgy & Crystalline Structure of Metals & Alloys

This module introduces the foundational principles of metallurgy, beginning with the definitions of metals, alloys, and the role of metallurgy in understanding material behaviour. It explains atomic structure, crystal structures, and how alloying influences mechanical and physical properties.

Key metallurgical tools—phases, phase diagrams, metallography and electron microscopy—are introduced to support microstructural interpretation and quality control.

Module 2 — Metallurgy & Manufacture of Aluminium Casting Alloys

This module covers the full lifecycle of aluminium casting alloys, beginning with the extraction of aluminium and the fundamental characteristics that make aluminium a widely used engineering material.

It explains the distinction between heat‑treatable and non‑heat‑treatable casting alloys, including how alloying and heat treatment influence strength, ductility and corrosion resistance.

Applications of major cast aluminium alloy families are outlined, with emphasis on automotive, aerospace, structural and general engineering uses.

The melting of aluminium alloys, the types of casting processes and the types of casting defects & their causes are also reviewed.

Module 3 — Mechanical Properties & Their Measurement

This module explains how the mechanical behaviour of aluminium casting alloys is evaluated. It covers:

• Tensile testing (strength, ductility, modulus)

• Hardness testing (Brinell, Vickers, Rockwell)

• Fatigue testing, essential for cyclic‑loading applications such as wheels, suspension components and aerospace castings

These tests support alloy selection, process optimisation and compliance with engineering standards.

Module 4 — Inspection: Non‑Destructive Testing (NDT) Techniques

The final module introduces the principal NDT methods used to detect internal and surface defects in aluminium castings:

Radiographic Testing (RT) — porosity, shrinkage, inclusions

Ultrasonic Testing (UT) — internal discontinuities

Dye Penetrant Testing (PT) — surface‑breaking cracks

Eddy Current Testing (ET) — surface and near‑surface defects

These techniques ensure structural integrity, safety and quality assurance in aluminium casting production.

ASSESSMENT & CERTIFICATION

Candidates are assessed on the course by continuous assessments which are e-mailed to the candidate. Completed Assessments are then e-mailed to the Course Tutor for marking. Candidates who achieve the required standard on the Assessments will be awarded a 'PROFESSIONAL CERTIFICATE IN THE METALLURGY OF ALUMINIUM CASTING ALLOYS' & CPD 20 HOURS.

COURSE FEES & SELF STUDY BOOKING FORM FOR CANDIDATES

Start & learn when it suits you — flexible learning for job‑ready Aluminium Metallurgy knowledge & skills!

With our flexible, self study courses, candidates can start and progress through the training at anytime, anywhere & at their own pace. No need to wait for course dates for classroom-based or online training courses and no need to pay travelling expenses & to spend time away paying for hotels & other living expenses. 

Total estimated Self Study time required to complete the course is 20 Hours. 

All course materials would be posted & e-mailed to the candidate. 

Candidates also receive a comprehensive, full-colour Training Handbook that serves as both a course guide and a valuable reference tool after completion of the course. 

Candidates also have the support of a Course Tutor as they progress through the course.

Course Fees: £750 per person inclusive of a full-colour Training Handbook & all Assessment & Certification fees.

To make a booking, please follow the link to download & complete a booking form. 

BENEFITS OF OUR TRAINING

1. Flexible Self Study Learning: With self study, candidates can start and progress through the training at anytime, anywhere & at their own pace. No need to wait for course dates for classroom-based or online training courses and no need to pay travelling expenses & to spend time away paying for hotels & other living expenses.

2. Recognition from Leading Organisations & Professional Bodies: We have trained more than 700 candidates on our courses including professionals from leading organisations & professional bodies including: Arcelor Mittal; Bourne Steel; J & D Pierce Contracts Ltd; UKRI - Science & Technologies Facilities Council; TAQA Bratani; Moog Aircraft Group; Millar Callaghan Engineering Services Ltd; Murphy Group; Professional Lifting Services Ltd; Mclaren Automotive; Mueller Europe; WQiC; Harold Newsome Ltd; HyTen Chatham; William Haley Engineering Ltd; RWE Generation UK PLC; TEi Ltd; The Institute of Cast Metal Engineers (ICME); Sulzer; Thames Reinforcements and The Manufacturing Technology Centre (MTC.)

3. Accredited Certifications: Our courses have accreditation from highly experienced, professionally accredited Chartered Engineers (CEng), Materials Engineers, Metallurgists (MIMMM) & Welding Technologists (MWeldI), with decades of industry experience. 

4. Career Advancement: The training is designed to enhance candidates' career prospects by increasing their technical knowledge, skills, and understanding. 

5. Industry-Relevant: Developed by academic & industry experts ensures that the content is both academically rigorous and practically relevant. 

6. Comprehensive Curriculum: The course ensures participants gain a solid understanding of metallurgical concepts.

7. Excellent Feedback: Our courses have received excellent feedback from candidates who have completed them, highlighting their effectiveness in developing knowledge, skills and understanding. To review their comments, please follow the link.

COURSE PACKAGE FOR TRAINING PROVIDERS

Are you a training provider looking to grow your technical training course offerings quickly, professionally and with proven industry impact? 

If so, we offer for purchase this course as a course package, which includes all the course materials required to enable you deliver industry-leading technical training courses. 

Course materials you will receive for this course package: 

1. Course Presentation: (in Microsoft PowerPoint format.) The presentation also provides the basis for producing a Training Handbook for the course.

2. Covers & Contents: For use when producing a Training Handbook.

3. Course Assessments & Model Answers. Including a marking scheme.

All course materials are written in English and are supplied in ‘Microsoft PowerPoint', 'Microsoft Word' or ‘Adobe Acrobat pdf' format. 

All course materials would be supplied without any branding and are editable to enable you to apply your own company name / logos / branding.

Total estimated time to deliver the training 20 hours.

For a quotation to purchase the course package, please Contact Us.