Specialist training in the metallurgy of cast irons, covering graphite morphology, matrix microstructures, alloying effects, solidification behaviour, casting defects, heat treatment and real‑world industrial applications. Designed for engineers, inspectors and technical managers who need practical, industry‑focused understanding of cast iron materials to support manufacturing, quality control and problem‑solving. 

COURSE OVERVIEW

A professional certificate that proves real industry competence and which is affordable, accessible, flexible & timely.

This unrivalled Metallurgy of Cast Iron training course provides candidates with comprehensive knowledge, skills & understanding on the structure, properties, manufacture, applications, inspection & testing of cast iron.

This is a professional cast iron metallurgy qualification which develops competence in grades, melt control, inoculation, microstructure, defects, inspection, testing and mechanical property optimisation. Employers value it because it builds the practical metallurgical competence people need in manufacturing, quality, inspection and engineering roles.

Our courses set the standard for technical training in the metals, welding & materials engineering industries. Since 2013 we have trained more than 700 candidates on Metallurgy, Welding, Materials Engineering & Quality Management courses.

Flexible Self Study Learning

The course is completed by self study, which means candidates can start and progress through the training at anytime, anywhere & at their own pace. No need to wait for course dates for classroom-based or online training courses and no need to pay travelling expenses & to spend time away paying for hotels & other living expenses. 

Full-Colour Training Handbook

Candidates also receive a comprehensive, full-colour Training Handbook that serves as both a course guide and a valuable reference tool after completion of the course.

No Prior Knowledge Required 

The course is suitable for candidates at all levels, including those new to Metallurgy, as no specific qualification entry requirements are required. 

Tutor Support

Candidates also have the support of a Course Tutor as they progress through the course.

COURSE STRUCTURE

The course is divided into 4 MODULES as follows:

Module 1 — Physical Metallurgy & Crystalline Structure of Metals & Alloys

This module establishes the foundational principles of metallurgy, beginning with definitions of metals, alloys, and the role of product standards. It explains atomic structure, crystal systems, and how alloying influences mechanical and physical behaviour.

Key metallurgical tools—phase diagrams, the martensite transformation, metallography, and electron microscopy—are introduced to support microstructural interpretation and quality assessment.

Module 2 — History, Metallurgical Characteristics, Casting Processes & Types of Cast Iron

This module provides a comprehensive overview of cast iron’s development, characteristics, and manufacturing routes. It covers historical applications such as cast iron bridges, and essential metallurgical concepts including inoculation, equivalent carbon, thermal analysis, eutectic transformation and the effects of superheat on solidification.

Cast iron casting processes are reviewed including sand casting & centrifugal casting, as are the types of casting defects and their causes.

A detailed review of cast iron types is covered, including:

• Grey Iron

• Standard grey iron

• Austenitic grey iron

• Ductile Iron (Nodular Iron)

• Standard ductile iron

• SiMo iron

• Heat‑treated ductile irons: annealed, normalised, quenched & tempered, austempered (ADI), austenitic ductile iron

• Compacted Graphite Iron (CGI)

• White Cast Iron

• Standard white iron

• Alloyed white cast iron

• Malleable Cast Iron:

  • Blackheart

  • Whiteheart

Module 3 — Mechanical Testing & Mechanical Properties

This module explains how the mechanical behaviour of cast irons is measured and certified. It covers:

• Tensile testing

• Charpy V‑notch impact testing

• Proof testing

• Hardness testing

• Certification requirements to BS EN 10204

These tests support material selection, quality control and compliance with engineering standards.

Module 4 — Inspection: Non‑Destructive Testing (NDT) Techniques

The final module introduces the principal NDT methods used to assess cast iron components for internal and surface defects:

• Radiographic Testing (RT)

• Ultrasonic Testing (UT)

• Magnetic Particle Inspection (MPI/MT)

• Dye Penetrant Testing (PT)

• Eddy Current Testing (ET)

These techniques ensure structural integrity, safety and compliance in cast iron manufacturing and service applications.

ASSESSMENT & CERTIFICATION

Candidates are assessed on the course by continuous assessments which are e-mailed to the candidate. Completed Assessments are then e-mailed to the Course Tutor for marking. Candidates who achieve the required standard on the Assessments will be awarded a 'PROFESSIONAL CERTIFICATE IN THE METALLURGY OF CAST IRON' & CPD 25 HOURS.

COURSE FEES & SELF STUDY BOOKING FORM FOR CANDIDATES

Start & learn when it suits you — flexible learning for job‑ready Cast Iron Metallurgy knowledge & skills!

With our flexible, self study courses, candidates can start and progress through the training at anytime, anywhere & at their own pace. No need to wait for course dates for classroom-based or online training courses and no need to pay travelling expenses & to spend time away paying for hotels & other living expenses. 

Total estimated Self Study time required to complete the course is 25 Hours. 

All course materials would be posted & e-mailed to the candidate. 

Candidates also receive a comprehensive, full-colour Training Handbook that serves as both a course guide and a valuable reference tool after completion of the course. 

Candidates also have the support of a Course Tutor as they progress through the course.

Course Fees: £950 per person inclusive of a full-colour Training Handbook & all Assessment & Certification fees.

To make a booking, please follow the link to download & complete a booking form. 

BENEFITS OF OUR TRAINING

1. Flexible Self Study Learning: With self study, candidates can start and progress through the training at anytime, anywhere & at their own pace. No need to wait for course dates for classroom-based or online training courses and no need to pay travelling expenses & to spend time away paying for hotels & other living expenses.

2. Accredited Certifications: Our courses have accreditation from highly experienced, professionally accredited Chartered Engineers (CEng), Materials Engineers, Metallurgists (MIMMM) & Welding Technologists (MWeldI), with decades of industry experience working for leading engineering companies.

3. Recognition from Leading Organisations & Professional Bodies: We have trained more than 700 candidates on our courses including professionals from leading organisations & professional bodies including: Arcelor Mittal; Bourne Steel; J & D Pierce Contracts Ltd; UKRI - Science & Technologies Facilities Council; TAQA Bratani; Moog Aircraft Group; Millar Callaghan Engineering Services Ltd; Murphy Group; Professional Lifting Services Ltd; Mclaren Automotive; Mueller Europe; WQiC; Harold Newsome Ltd; HyTen Chatham; William Haley Engineering Ltd; RWE Generation UK PLC; TEi Ltd; The Institute of Cast Metal Engineers (ICME); Sulzer; Thames Reinforcements and The Manufacturing Technology Centre (MTC.)

4. Career Advancement: The training is designed to enhance candidates' career prospects by increasing their technical knowledge, skills, and understanding. 

5. Industry-Relevant: Developed by academic & industry experts ensures that the content is both academically rigorous and practically relevant. 

6. Comprehensive Curriculum: The course ensures participants gain a solid understanding of metallurgical concepts.

7. Excellent Feedback: Our courses have received excellent feedback from candidates who have completed them, highlighting their effectiveness in developing knowledge, skills and understanding. To review their comments, please follow the link.

ON-SITE TRAINING

We also offer this course for on-site presentation at your premises over 3-days. If you are interested in this option, please Contact Us for a quotation.

COURSE PACKAGE FOR TRAINING PROVIDERS

Are you a training provider looking to grow your technical training course offerings quickly, professionally and with proven industry impact? 

If so, we offer for purchase this course as a course package, which includes all the course materials required to enable you deliver industry-leading technical training courses. 

Course materials you will receive for this course package: 

1. Course Presentation: (in Microsoft PowerPoint format.) The presentation also provides the basis for producing a Training Handbook for the course.

2. Covers & Contents: For use when producing a Training Handbook.

3. Course Assessments & Model Answers. Including a marking scheme.

All course materials are written in English and are supplied in ‘Microsoft PowerPoint', 'Microsoft Word' or ‘Adobe Acrobat pdf' format. 

All course materials would be supplied without any branding and are editable to enable you to apply your own company name / logos / branding.

Total estimated time to deliver the training 25 hours.

For a quotation to purchase the course package, please Contact Us.